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6 Steps to Process Optimisation in Logistics

Modern logistics: More than movement – it’s about precision, speed and transparency Logistics today is far more than transporting goods from A to B. It determines the rhythm, pace and stability of entire value chains – and thus shapes competitiveness. From record-speed parcel deliveries to automated warehouse processes: everything depends on well-designed, seamlessly functioning workflows. But this is exactly where things often falter. Processes don’t run smoothly, systems fail to integrate – with noticeable consequences: delays, rising costs, dissatisfied customers.
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In times of globally interconnected supply chains, rising expectations and limited resources, process optimisation is no longer a nice-to-have. It is a prerequisite for business success. The key question is: how can companies not only keep their logistics processes running but systematically develop them into a genuine strength?

The answer lies in a clever combination of technology, structure – and a holistic view of the supply chain. Let’s explore which specific levers help make workflows more efficient, transparent and resilient – step by step.

Process Optimisation – Which Areas of Logistics Are Affected?

Process optimisation is not an isolated project – it applies to almost every area of a logistics company. From the initial demand signal through procurement to final delivery to the customer – each step offers potential to make workflows more efficient, faster and more stable.

In practice, it becomes clear: often it’s precisely the everyday processes that quietly cost time, tie up resources or are prone to error – due to media breaks, manual interventions or unclear interfaces. And that’s exactly where it pays to start.

Because when workflows are systematically reviewed, digitalised and harmonised, end-to-end processes emerge that not only function better internally but also have external impact: with reliable delivery times, transparent communication and greater customer satisfaction.

Whether procurement, production, warehousing, distribution, returns management or administrative tasks like document processing – those who know their processes can optimise them in a targeted way. Next, we’ll look at where particularly powerful levers can be found.

Perfect – let’s now focus the “6 steps to process optimisation in logistics” on document management, where some of the greatest untapped potential often lies. Here’s your blog article version, putting document handling at the centre without losing sight of the overall logistics context:

Process Optimisation in Document Processing

Paper slows down processes.

In a sector where seconds matter, every manually processed document can cause delays, errors and additional costs. Whether delivery notes, freight documents or customs formsdocument management is an often underestimated lever for faster, more transparent and cost-efficient logistics.

Here are six practical steps companies can take to measurably optimise their logistics processes by systematically applying digitalisation and automation in document handling.

Step 1: Digitalise Documents – Build the Foundation

Paper is slow, inflexible and hard to scale. The first step in optimisation is therefore the systematic digitalisation of all relevant documents.

This means:

  • Capturing incoming invoices, delivery notes and transport documents digitally (OCR/NLP)
  • Scanning or receiving them electronically (e.g. via EDI, XML, PDF/A)
  • Storing documents in a structured, centralised way
  • Eliminating media breaks

Benefit: More transparency, fewer sources of error, faster processes

Step 2: Apply Automation – Speed Up Processes

After digitalisation, the next major lever is automation.

With modern AI solutions, companies can:

  • Automatically recognise and process contents of delivery notes, invoices and freight documents
  • Classify, validate and transfer them into ERP/TMS systems
  • Control approval workflows without manual steps
  • Automate standard procedures such as customs declarations or shipping documentation

Benefit: Major time savings, fewer manual tasks, shorter turnaround times

Step 3: Create Transparency – Act in Real Time Instead of Retrospectively

Paper documents disappear into folders – digital documents provide real-time transparency along the entire supply chain.

Here’s how:

  • Link all relevant documents to shipments and orders
  • Enable real-time access for all parties (e.g. via portal or app)
  • Integrate status displays, automatic notifications and analytics

Benefit: Faster responses, fewer queries, greater customer satisfaction

Step 4: Eliminate Sources of Error – Improve Quality

Manual data entry is not only slow but also prone to mistakes. With automated document processing, sources of error can be systematically eliminated.

Key actions:

  • Validate document contents against order data (e.g. article numbers, quantities)

     

  • Integrate checking rules and approval workflows

     

  • Automatically flag and escalate discrepancies

     

Benefit: Better data quality, fewer clarification cases, more stable processes

Step 5: Ensure Compliance and Traceability

Logistics is subject to strict requirements for proof and auditability. Digital document management supports reliable compliance.

Key advantages:

  • Audit-proof archiving in line with GoBD or GDPdU

     

  • Complete documentation of all handling steps

     

  • Adherence to industry standards (e.g. customs, hazardous goods, export documentation)

     

Benefit: Legal compliance, reduced liability risks, robust traceability

Step 6: Integrate Systems Intelligently – Manage the Bigger Picture

Truly efficient document management doesn’t work in isolation – it must be seamlessly integrated with existing systems.

Key steps:

  • Integrate with ERP, WMS, TMS and SCM systems

     

  • Ensure automated data synchronisation between systems

     

  • Create a shared data base for planning, control and reporting

     

Benefit: Continuous processes, less redundant data entry, more informed decisions

Process Optimisation in Practice – What Companies Should Consider

Many companies begin by analysing and improving individual processes. But lasting success comes when optimisation is approached holistically – from strategic planning and IT systems through to company culture.

Key success factors for process optimisation in logistics:

  • Data-driven decisions: Only those who collect, analyse and interpret data can take targeted action

  • Digital tools and automation: Modern systems like TMS, WMS or AI-supported forecasts help optimise workflows

  • Employee involvement: Change works only together – employees must be trained, included and empowered

  • Collaboration across the supply chain: Optimisation does not stop at the company’s borders – only cooperation with partners creates real synergies

Transparency and agility: Companies must respond quickly – whether due to new supply chain risks, geopolitical shifts or changing customer needs

One platform,
endless possibilities.

ExB is an Intelligent Document Processing platform that transforms unstructured data from any type of document into structured results. Our AI-based software can not only extract all relevant information from your documents, but also understand them. This allows you to automate your processes and save both time & money, while improving your customer experience and employee satisfaction. Win-win. 

illustratio-exb-product_demo-g35-loy

Supply Chain and Logistics – When Collaboration Works, So Do the Processes

Efficient logistics does not begin in the warehouse or with transport – it is the result of smooth collaboration across the entire supply chain. That’s the essence of supply chain management: connecting every stage, from raw material supplier to end customer, to ensure a continuous flow of materials and information.

While SCM provides the strategic framework and control, logistics ensures day-to-day execution – from procurement and storage through to delivery. Both areas mesh like gears. When this interplay works, the outcome is more than just a functioning process: it leads to more stable workflows, shorter reaction times and increased efficiency.

So if you want to improve your logistics processes, don’t just focus on individual steps – look at the entire chain and act where potential remains untapped.

The Path to Excellent Logistics

Process optimisation in logistics is not a sprint, but a continuous improvement process. It requires strategic thinking, a deep understanding of your own logistics processes and the courage to take new paths. But the investment is worth it: efficient workflows lower costs, increase customer satisfaction and make companies more resilient to external pressures.

Whether in warehouse logistics, dispatching, procurement or returns management – those who understand and purposefully optimise their workflows don’t just gain a competitive advantage. They lay the foundation for sustainable, future-ready logistics.

Let us advise you today.

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Written by:

Carolin Knobel

Content Creator bei ExB

Carolin ist bei ExB für die Erstellung von Marketing-Content verantwortlich. Mit ihrer Expertise in den Bereichen KI-Trends und Redaktion bereichert sie das Informationsangebot von ExB – auf unserem Blog und auf LinkedIn.
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